影響中空玻璃設(shè)備玻璃質(zhì)量的主要因素分析_行業(yè)新聞_新聞資訊-山東昌盛數(shù)控設(shè)備有限公司

影響中空玻璃設(shè)備玻璃質(zhì)量的主要因素分析

時間：2022-10-12 來源：http://yfcha.com/ 發(fā)布人：昌盛機(jī)械

影響中空玻璃設(shè)備質(zhì)量的因素主要有原材料的選用和生產(chǎn)制造工藝。其中原材料的質(zhì)量將直接影響中空玻璃的質(zhì)量和使用壽命。目前國內(nèi)中空玻璃主要有三種：槽鋁式單道密封、槽鋁式雙道密封、復(fù)合密封膠條式中空玻璃。槽鋁式單道密封因其密封性差，易進(jìn)潮氣，導(dǎo)致玻璃結(jié)露、結(jié)霜，使用壽命短，已逐漸被淘汰。

The main factors affecting the quality of insulating glass equipment are the selection of raw materials and manufacturing process. The quality of raw materials will directly affect the quality and service life of insulating glass. At present, there are mainly three kinds of insulating glass in China: aluminum groove single seal, aluminum groove double seal, and composite sealant strip insulating glass. Due to its poor sealing performance and easy moisture ingress, the single channel aluminum seal has been gradually eliminated due to its short service life and glass condensation and frosting.

在玻璃材料給定后，比如普通平板玻璃或鋼化玻璃，那么根據(jù)玻璃強(qiáng)度設(shè)計理論，玻璃原片的斷裂強(qiáng)度就確定下來了。由于中空玻璃機(jī)器生產(chǎn)的玻璃是由兩片（或兩片以上）玻璃構(gòu)成，周邊密封形成一個密封的空氣層，中空玻璃在一面玻璃受到載荷作用時，受力面玻璃變形壓縮中空層氣體，氣體壓強(qiáng)變大，將部分載荷傳送給另一面玻璃，因此在氣體密封狀態(tài)下，中空玻璃是兩片玻璃共同承擔(dān)載荷，兩片玻璃同時變形。中空玻璃是兩層或多層平板玻璃由灌注了干燥劑的鋁框用丁基波和聚硫膠粘結(jié)而成。

After the glass material is given, such as ordinary flat glass or tempered glass, the breaking strength of the original glass will be determined according to the glass strength design theory. As the glass produced by the insulating glass machine is composed of two (or more) pieces of glass, the surrounding seal forms a sealed air layer. When one glass of the insulating glass is loaded, the glass on the stress surface deforms and compresses the gas in the insulating layer, and the gas pressure increases, transferring part of the load to the other glass. Therefore, under the gas sealing state, the two pieces of insulating glass bear the load together, and the two pieces of glass deform at the same time. Hollow glass is two or more layers of flat glass, which is made of aluminum frames filled with desiccant and bonded with butyl wave and polysulfide adhesive.

制造中空玻璃設(shè)備的原片玻璃可以是無色浮法玻璃、鍍膜玻璃、鋼化玻璃、夾層玻璃等。應(yīng)避免使用普通平板玻璃，普通平板玻璃的透明度及強(qiáng)度均達(dá)不到要求。上述玻璃原片應(yīng)該符合相應(yīng)標(biāo)準(zhǔn)要求，經(jīng)檢驗合格后才能使用。不同廠家不同批次的玻璃在切割前應(yīng)檢查有無色差，將色差較大的玻璃分別用于不同的工程或不同的建筑立面中。玻璃切割尺寸應(yīng)按圖紙要求嚴(yán)格執(zhí)行，同時操作人員應(yīng)注意玻璃表面，不得有劃傷、氣泡等明顯。鋁條、插角的選用：鋁條的厚度應(yīng)在0.30mm～0.35mm之間，厚度應(yīng)均勻一致，透氣孔分布均勻。鋁條須經(jīng)陽*氧化處理或去污處理，一定要選用質(zhì)量好、檔次高的產(chǎn)品，提高鋁條利用率。插角尺寸要選好，表面要擦干凈。

The original piece of glass for manufacturing insulating glass equipment can be colorless float glass, coated glass, tempered glass, laminated glass, etc. The use of ordinary flat glass should be avoided. The transparency and strength of ordinary flat glass cannot meet the requirements. The original glass sheet mentioned above shall meet the requirements of corresponding standards and can only be used after passing the inspection. Before cutting different batches of glass from different manufacturers, first check whether there is color difference, and use the glass with large color difference in different projects or different building facades. The glass cutting size shall be strictly implemented according to the requirements of the drawing. At the same time, the operator shall pay attention to the glass surface, and there shall be no obvious scratches, bubbles, etc. Selection of aluminum strips and corners: the thickness of aluminum strips shall be between 0.30mm and 0.35mm, the thickness shall be uniform, and the air holes shall be evenly distributed. The aluminum bar must be subject to anodization or decontamination treatment. It is necessary to select high-quality and high-grade products to improve the utilization rate of aluminum bar. The size of the corner shall be selected and the surface shall be wiped clean.

中空玻璃設(shè)備的優(yōu)點是節(jié)能與環(huán)保，現(xiàn)代建筑能耗主要是空調(diào)和照明，前者占55%，后者占23%，玻璃是建筑外墻中、易傳熱的材料。大部分玻璃加工廠使用的中空玻璃生產(chǎn)線都是半自動式板壓或輥壓生產(chǎn)設(shè)備，其生產(chǎn)節(jié)奏的快慢主要受限于壓片機(jī)的速度和在線清洗機(jī)的速度。若想提高一次提交成品率，就需要落實合片前各個工序的自檢和互檢，從上片檢查、鋁框制作乃至丁基膠涂布，尤其是要注意上框工序的質(zhì)量檢查，因為任何在該工序都基本可以顯現(xiàn)出來，而且在合片前能較容易地進(jìn)行補(bǔ)救處理。

The advantages of insulating glass equipment are energy conservation and environmental protection. The energy consumption of modern buildings is mainly air conditioning and lighting, with the former accounting for 55% and the latter accounting for 23%. Glass is a material that is easy to heat transfer in the exterior wall of buildings. The insulating glass production lines used by most glass processing plants are semi-automatic plate pressing or rolling production equipment, and the speed of their production rhythm is mainly limited by the speed of the tablet press and the speed of the online cleaning machine. If you want to improve the rate of finished products submitted at one time, you need to implement the self inspection and mutual inspection of each process before lamination, from the inspection of the upper plate, aluminum frame manufacturing to butyl rubber coating, especially the quality inspection of the upper plate process, because anything can be basically revealed in this process, and can be easily remedied before lamination.

以上就是為大家介紹的有關(guān)中空玻璃丁基膠涂布機(jī)的詳細(xì)的介紹,希望對您有所幫助.如果您有什么疑問的話,歡迎聯(lián)系我們.我們將以的態(tài)度

The above is a detailed introduction to the butyl rubber coating machine for insulating glass. I hope it will be helpful to you. If you have any questions, please contact us.

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